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DDM HID install GENII Busa
so i got around to installing my HID's
thanks to this thread, it was alot easier http://www.hayabusa.org/forum/gen-ii...l-removal.html thanks fella;s TRY AN AVOID TOUCHING THE ACTUAL BULB! this is to show basically the entire kit. your going to eventually cut the clear plastic over the bulb itself and discard it. i ended up cutting the plastic grommet that held all the wires. i also cut off some black piece that is show in pic #6 The red and black spades plug into the OE harness. Red - WHITE in the OE harness and Black - BLACK in the OE everything else pretty much plugs into itself. http://i35.tinypic.com/rvbnd1.jpg to show how small the ballast is http://i33.tinypic.com/qohe78.jpg http://i38.tinypic.com/10hndag.jpg i put everything on the right side, the left has fuses and such http://i36.tinypic.com/o9qxll.jpg i ended up routing the wiring thru this spot http://i36.tinypic.com/244wqpx.jpg I also ended up cutting this piece out too, not sure whats is for. http://i34.tinypic.com/2ptxduw.jpg i ended up cutting this grommet thingy out as it prevent the dust cover from closing completely. http://i33.tinypic.com/s5wjl1.jpg this is all you really need coming out of the dust cover (the red and black spades that plug into the OE harness) , i ended up shoving that rubber grommet i cut off, inside the outer tip of this cover to try and keep some water out. http://i33.tinypic.com/1zbth0h.jpg ended up using the double sided tape to hold down the ballast and ignitor (the smaller black box) have an assortment of zip ties ZIC http://i35.tinypic.com/1ihclv.jpg plug everything together , zip tie as much as possibe. its really an easy job and if your in town i'd help you put it together. i would say really about an 1/2 hr job. plan ahead. cuz i had to cut alot of elec tape that i had around the OE harness of a few times cuz i found a better path http://i35.tinypic.com/sfeyp0.jpg only shot i have as its raining now, and i also cleaned up my bike hope this helps DDM Tuning - HID Kits, HID Bulbs, DEPO Lighting, BMW and Porsche Performance Accessories $54 delivered 35w 5000k |
Umm actually, you're supposed to paddle bit a hole in the cover, put the bulb in and use grommet to plug the hole... at least that's the way it was on mine. The inside of the grommet had the bulb and the two leads that go to the stock harness/bulb plug. The stupid black piece is supposed to be broken off, I think that it's used in some applications or heck, it just might be a stand/protector for the bulb. Anyway, I'm glad that you got it working alright for you!!!
For the money, I really don't think that you can go wrong with the DDM set-up. I tried to turn these guys on to them a long time ago but no luck... $54 is stupid cheap for HIDs!:rockwoot: |
nope considering there a decent outfit shipping wise, got em 4 days vs 2 weeks last time.
if they last 1 yr for $54 its worth it........let alone the whole lifetime warranty. |
Gas Man and I just hooked up my HID on Thursday. It looks awesome. Really helps with the shitty stock Buell headlight too. We wired up a relay, I still may do a timer delay too.
What color temp is yours? |
5000
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I suggest a timer delay or a switch to keep the ballasts from firing as soon as you turn on the key if your lights turn on before the bike starts. Sport bike batteries can't handle the amperage it takes to fire a ballast with the electrical system off, it kills batteries extremely fast.
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I wired up a relay to save my stock wiring. And it puts a noticable draw on the electricle system. And my battery was getting weak to begin with.
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Edit: Here ya go - I may try those on my VFR, and if so I'll probably go w/ this product: http://www.wolstentech.com/products/...delayrelay.php |
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Clipped from Wiki....pertinent information is in bold. HID stands for high-intensity discharge, a technical term for the electric arc that produces the light. The high intensity of the arc comes from metallic salts that are vapourised within the arc chamber. These lamps are formally known as gas-discharge burners, and produce more light for a given level of power consumption than ordinary tungsten and tungsten-halogen bulbs. Because of the increased amounts of light available from HID burners relative to halogen bulbs, HID headlamps producing a given beam pattern can be made smaller than halogen headlamps producing a comparable beam pattern. Alternatively, the larger size can be retained, in which case the xenon headlamp can produce a more robust beam pattern. Automotive HID lamps are commonly called 'xenon headlamps', though they are actually metal halide lamps that contain xenon gas. The xenon gas allows the lamps to produce minimally adequate light immediately upon powerup, and accelerates the lamps' run-up time. If argon were used instead, as is commonly done in street lights and other stationary metal halide lamp applications, it would take several minutes for the lamps to reach their full output. The light from HID headlamps has a distinct bluish tint when compared with tungsten-filament headlamps. [21] [edit] History Xenon headlamps were introduced in 1991 as an option on the BMW 7-series. This first system used an unshielded, non-replaceable burner designated D1 — a designation that would be recycled years later for a wholly different type of burner. The AC ballast was about the size of a building brick. The first American-made effort at HID headlamps was on the 1996-98 Lincoln Mark VIII, which used reflector headlamps with an unmasked, integral-ignitor burner made by Sylvania and designated Type 9500. This was the only system to operate on DC; reliability proved inferior to the AC systems. The Type 9500 system was not used on any other models, and was discontinued after Osram's takeover of Sylvania. All HID headlamps worldwide presently use the standardised AC-operated bulbs and ballasts. [edit] Burner and ballast operation HID headlamp bulbs do not run on low-voltage DC current, so they require a ballast with either an internal or external ignitor. The ignitor is integrated into the bulb in D1 and D3 systems, and is either a separate unit or integral with the electronic ballast in D2 and D4 systems. The ballast controls the current to the bulb. The ignition and ballast operation proceeds in three stages: 1. Ignition: a high voltage pulse is used to produce a spark — in a manner similar to a spark plug – which ionises the Xenon gas, creating a conducting tunnel between the tungsten electrodes. In this tunnel, the electrical resistance is reduced and current flows between the electrodes. 2. Initial phase: the bulb is driven with controlled overload. Because the arc is operated at high power, the temperature in the capsule rises quickly. The metallic salts vapourise, and the arc is intensified and made spectrally more complete. The resistance between the electrodes also falls; the electronic ballast control gear registers this and automatically switches to continuous operation. 3. Continuous operation: all metal salts are in the vapour phase, the arc has attained its stable shape, and the luminous efficacy has attained its nominal value. The ballast now supplies stable electrical power so the arc will not flicker. Stable operating voltage is 85 volts AC in D1 and D2 systems, 42 volts AC in D3 and D4 systems. The frequency of the square-wave alternating current is typically 400 hertz or higher. [edit] Burner types HID headlamp burners produce between 2,800 and 3,500 lumens from between 35 and 38 watts of electrical power, while halogen filament headlamp bulbs produce between 700 and 2,100 lumens from between 40 and 72 watts at 12.8 V.[22][23][24] Current-production burner categories are D1S, D1R, D2S, D2R, D3S, D3R, D4S, and D4R. The D stands for discharge, and the number is the type designator. The final letter describes the outer shield. The arc within an HID headlamp bulb generates considerable short-wave ultraviolet (UV) light, but none of it escapes the bulb, for a UV-absorbing hard glass shield is incorporated around the bulb's arc tube. This is important to prevent degradation of UV-sensitive components and materials in headlamps, such as polycarbonate lenses and reflector hardcoats. "S" burners — D1S, D2S, D3S, and D4S — have a plain glass shield and are primarily used in projector-type optics. "R" burners — D1R, D2R, D3R, and D4R — are designed for use in reflector-type headlamp optics. They have an opaque mask covering specific portions of the shield, which facilitates the optical creation of the light/dark boundary (cutoff) near the top of a low-beam light distribution. Automotive HID burners do emit considerable near-UV light, despite the shield. [edit] Colour The correlated colour temperature of HID headlamp bulbs, at between 4100K and 4400K, is often described in marketing literature as being closer to the 6500K of sunlight compared with tungsten-halogen bulbs at 3000K to 3550K. Nevertheless, HID headlamps' light output is not similar to daylight. The spectral power distribution (SPD) of an automotive HID headlamp is discontinuous, while the SPD of a filament lamp, like that of the sun, is a continuous curve. Moreover, the colour rendering index (CRI) of tungsten-halogen headlamps (≥0.98) is much closer than that of HID headlamps (~0.75) to standardised sunlight (1.00). Studies have shown no significant safety effect of this degree of CRI variation in headlighting.[25][26][27][28] [edit] Advantages [edit] Increased safety The HID headlamp light sources (bulbs) offer substantially greater luminance and luminous flux than halogen bulbs — about 3000 lumens and 90 mcd/m2 versus 1400 lumens and 30 mcd/m2. If the higher-output HID light source is used in a well-engineered headlamp optic, the driver gets more usable light. Studies have demonstrated drivers react faster and more accurately to roadway obstacles with good HID headlamps rather than halogen ones.[29] Hence, good HID headlamps contribute to driving safety.[30] [edit] Efficacy and output HID burners give higher efficacy (produce more light from less power) than halogen bulbs. The highest-intensity halogen headlamp bulbs, H9 and HIR1, produce 2100 to 2530 lumens from approximately 70 watts at 13.2 volts. A D2S HID burner produces 3200 lumens from approximately 42 watts during stable operation.[22] The reduced power consumption means less fuel consumption, with resultant less CO2 emission per vehicle fitted with HID lighting (1.3 g/km assuming that 30% of engine running time is with the lights on). [edit] Longevity The average service life of an HID lamp is 2000 hours, compared to between 450 and 1000 hours for a halogen lamp.[31] [edit] Disadvantages [edit] Glare Vehicles equipped with HID headlamps are required by ECE regulation 48 also to be equipped with headlamp lens cleaning systems and automatic beam levelling control. Both of these measures are intended to reduce the tendency for high-output headlamps to cause high levels of glare to other road users. In North America, ECE R48 does not apply and while lens cleaners and beam levellers are permitted, they are not required;[32] HID headlamps are markedly less prevalent in the US, where they have produced significant glare complaints.[33] Scientific study of headlamp glare has shown that for any given intensity level, the light from HID headlamps is 40% more glaring than the light from tungsten-halogen headlamps.[34] [edit] Mercury content HID headlamp bulb types D1R, D1S, D2R, D2S and 9500 contain the toxic heavy metal mercury. The disposal of mercury-containing vehicle parts is increasingly regulated throughout the world, for example under US EPA regulations. Newer HID bulb designs D3R, D3S, D4R, and D4S which are in production since 2004 contain no mercury,[35][36] but are not electrically or physically compatible with headlamps designed for previous bulb types. [edit] Lack of backward-compatibility The arc light source in an HID headlamp is fundamentally different in size, shape, orientation, and luminosity distribution compared to the filament light source used in tungsten-halogen headlamps. For that reason, HID-specific optics are used to collect and distribute the light. HID burners cannot effectively or safely be installed in optics designed to take filament bulbs; doing so results in improperly-focused beam patterns and excessive glare, and is therefore illegal in almost all countries.[37] [edit] Cost HID headlamps are significantly more costly to produce, install, purchase, and repair. The extra cost of the HID lights may exceed the fuel cost savings through their reduced power consumption, though some of this cost disadvantage is offset by the longer lifespan of the HID burner relative to halogen bulbs. |
I don't follow an HID (or any current draw less than the starter) would cause a battery issue, but there may be something I'm not aware of.
But as for the operating wattage/current, that's not the whole picture. http://en.wikipedia.org/wiki/Inrush_current Older systems had a lot more than the newer 'slow start' ballasts, but the startup current draw is still several times the warmed-up operating current. Notice the amperages listed on this DDM tuning unit: http://www.ddmtuning.com/content/tec...llastspecs.pdf 3.2A operating vs. 15A max |
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watch the ammeter on start up of a ballast. http://www.youtube.com/watch?v=NCqjSLUIkjk |
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As for the Imax of those HID ballasts being 15A, I may test mine and see what it actually is. I got an old battery and an ammeter. My ballasts are sitting in the garage not being used. |
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Oh and everyone with HIDs turn on your bike and wait for the bulb to heat up. Time it. Now turn the key off and right back on and see if it takes that long the second time.... |
Hey and don't be honking that horn 5-10 amps!!!:boobs:
I'm tired of fucking with you Trip, maybe I'll install a switch to turn the headlights off, so I can wait to turn them on once the bike is running. |
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55W bulbs don't pull 9A or they aren't 55W. If it is labeled a 55W, it's going to be close to the standard I = V/R ohm's law. So it's probably going to be in the neighborhood of 5A. If you have a 35W HID system you are running in the neighborhood of 3A. If you run 55W HIDs, you are going to be using about the same amperage as a 55W OEM. The efficiency comes in when you are able to get more light out of less wattage. If someone is putting out a 55W bulb that is 9A, it's not 55W. 9A may be the in rush current. All in all with a Halogen and Incandescent, you are still running across a filament which will be higher resistance til the filament heats which is pretty instanteously, but you still have a path. Where as the HID system requires an electrical arc, which is know as a fault in a lot of applications. This requires high voltage and current which can serious stress a battery and decrease it's life. Electrical systems don't need minutes or hours to fuck something up. A few cycles can seriously fuck the world of an electrical system tigger. A cycle is 1/60 seconds. Basically you have a major lack of understanding in this topic and it's best to just take your chances that you aren't overstressing your battery with no delay than argue you aren't. Some batteries can take it if they are designed to handle a lot more starting current, Harleys usually have better batteries for this reason because it takes a lot more to start them. Not a lot of sportbikes are made stock with a decent battery to handle over the stock starting amps without shortening the life of the battery. |
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hmm..........to relay or not....
http://www.tripageled.com/PAGES/suzu...#HIDdelayrelay alot of the guys on the busa board usa DEI 528T Delay Switch ($18 delivered) cheaper but larger and "harder" to wire up then the one above. danging, now 1 of the bulbs on my DDM car setup is going bad, been on the car prolly a yr....we'll see how their warranty dept. goes......... |
Personally, I'd definitely use the time delay relay to prevent the on/off/on cycling. I don't remember where I read that the cycling during warmup is particularly hard on HID ballasts/bulbs, but it makes sense given the fact that they have a large inrush current and take a bit to 'warm-up' - it couldn't do anything other than help prolong their life. You should be powering them thru a relay anyway & just using the stock headlight wire to trigger the relay, and the cost of the timer relay over a standard (high quality) 'bosche'-style isn't much - the one I posted is only ~$26 shipped.
http://www.wolstentech.com/products/...delayrelay.php Oh - and while some bikes don't turn on the headlight until the bike is started, my GSXR750 switches on immediately & switches off when the starter is pressed. I'm assuming your Busa operates the same way. If not, and it doesn't switch the lights on 'til after starting, a timer relay would be redundant (though a regular relay should still be used). |
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You could make it work, using the timer relay's output to power the other relay's trigger coil - but it would be relatively messy & give you twice the connections/components for potential failure. Also, the timer relay is solid state (transistor doing the switching), so I think its lifespan & reliability is probably much better than a mechanical relay. Since it just uses std. spade terminals, it should be easy to just replace your current one.
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hmm.........$26
1) extend the life of a ~$75 battery for ? longer, 2) extend the life of a $54 HID kit, w/ a lifetime warranty 3) intro another elec. component $26 that could fail and iif system should fail i would have to "take to" to deduce the problem K.I.S.S. |
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To avoid overloading the headlight switch/circuit (due to much higher inrush, not operating current), it should be powered thru a relay regardless. Given that, why not use a device which maximizes the life of the system? |
lets assume it's a 30amp or even 20a fuse for the lighting.
in rush is 8-9amps max.......no biggie to the system. personally i like the HIDS to draw straight off the battery myself. and have done 2 cars like this. but w/ bikes an limited space.... yes it'll maximize the sytem, it'll also add another component that could fail in a harsh env. like a bike.......so one could consider it a draw....... still haven't ruled it out, honestly haven't even started the bike after installing the kit(yes i tested if it lights up)....the baby woke up an, and it was me and the kid in the garage , so i didn't want to make the noise. |
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In all seriousness, he got his HIDs and had a bad experience, I got mine and had a good experience. What's the real difference? From a technical aspect I'm sure that Trip is right but like Racer said, who knows exactly how long this will extend the battery's life? How do we know that this isn't just a Honda problem? Anyway, I've gotten away with it this long, so I'm not changing mine. Hey Racer, I don't feel like it, call DDM and ask them what they think. They probably sell a delay.... |
naw they have a wiring harness for car, and i guess you could use 1 for bikes.....but no relay
this is what they say in the info about the harness though "HIDs require 6 amps of current in an instantaneous draw" |
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WOW!!! That's a fucking shit ton!!!!:lol: |
I don't understand why it would have Imax=15A (presumably per side, so 30A total?) on the case sticker then. :shrug:
I have been considering a set of the H4 hi/low for my VFR for a while now, so I went ahead & called DDM and talked with one of their tech guys. He said that he didn't know the actual max. current draw, but did state that though direct battery connection was best, it wasn't necessary & many customers have powered theirs directly from the headlight circuit with no problems (doesn't mean that some haven't had problems, however). He also said that a time delay wasn't necessary, though it couldn't hurt to reduce the cycling, as long as you didn't turn them on/off repeatedly in a short time. Seems like my info/assumptions are old and/or pertains to retrofitting OE Phillips ballasts (I looked into that about 3 years ago). My speculation is that the DDM units 'choke' the inrush current to eliminate/minimize the resulting problems? I think I may go ahead with a H4 hi/low kit (which includes a battery harness/relay), and I'll probably still install a timer, just 'cus that's what seems 'right' & best to me. :lol: |
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Besides, The more I look at the Gilles situation, the more I have to concede that it's mostly my bad.... I let my new chain get too loose, I am the one that runs a "loose" axle, I am the one that jumped that speed bump and to be honest has a tendency to jump rail road tracks, speed bumps, curbs, etc...:lol: If I were riding the bike "normally" I doubt that any of this would have happened and the reality is, it's a $2 bolt, not some main part of the system manufactured by Gilles. I don't really want to absolve Gilles but to not acknowledge my portion of the blame would be unfair.:idk: |
Hey I really want to see a test too.... I think that would be cool and interesting! I totally admit that I don't know everything on this subject, I only know that my experience has been good. Oh and that my battery has almost 250 amps, so I still don't see what the big deal is about 15 and also when my bright light is on, both lights are lit. How many amps is that with the stock bulbs...with Osram 3200 lumen Xtras...continuous draw.... Oh and that I've never taken the battery out, even in Winter back in Michigan. Or charged it...
I know that I shouldn't pick with you but I know guys on three other forums that have HIDs without any problems... Oh and that my kit came with a relay and everything to hook them up to the battery, hopefully when racer was making his "mods", he didn't throw that stuff away!:lol: Oh btw one of the guys on Squidnation says that DDM hooked him up with a bulb even though his went bad because he had a crack in the housing and water was getting on it. Anywho, let's see that test with German made ballasts from DDM btw no fair sneaking in old, crappy Chinese ballasts off Ebay!!!:lol: Hey if I just put an amp meter at the battery and turn on just the head lights, won't that give you an idea? Have I mentioned how much I love you sweetie?:lol: |
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I don't suggest you put an ammeter at your battery unless you have a heavy duty meter that can take the sort of amperage the battery will generate. We are talking 85 Amps or so at start. Your standard ammeter is going to be fused around 10A that you buy at sears/wally world and such. 1 Amp can kill you. I don't suggest anyone mess with your electrical system unless you know what you are doing. Too easy to damage and get yourself hurt. Your CCA max is just that a max. It's not something you want to get near. Most standard import motos are around 75A-85A start and anything much above that is considered abnormal and you probably need to start investigating where the amperage is going. |
I hate messing with electric.
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http://i35.tinypic.com/rvbnd1.jpg there is nothing there to wire it to the battery, i wish there were. they charge $20 for the wiring harness which i bought w/ my car. and i also got a wiring harness 3-4yrs ago when i ordered/installed a set from xenondepot.com ($3-400 back then) ddms wiring harness http://www.ddmtuning.com/images/prod...5486523658.jpg "This harness is a fused relay isolation harness capable of supplying 40A at 12vdc." trip, so it really pulled over 10amps........wow. now i'm considering an harness and relay........lol seriously i am. |
That's the exact same kit I have. Nope, it didn't come with the relay.
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I wouldn't recommend this to car owners or people with bikes made for lots of electrical add ons. I do it for sportbikes/ e start dirt/dual sport bikes due to the smaller batteries (but you have a Busa, so you probably have a lot better battery than the race bikes because you are pretty much a sport tourer and they may have put in a decent battery to take some abuse from extra electrical hooked up to it.) It's also dependent on how long you keep bikes, if you only keep a bike 0-2 years, fuck the battery, thats the next persons problem. :lol: If you are going to keep the bike awhile, it's good cheap insurance to keep a healthy battery. |
well i plan to keep the bike over 2 yrs, and i'm not so worried about a battery every 2 yrs. but i;d hate for it to mess w/ all the electronics these bikes have nowadays. engine mode and FI primarily.
?, if i get the wiring harness that comes straight off the battery, you think i still need a timer relay? i wouldn;t think so cuz it;s coming straight off the batt. |
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DDM says it's up to me, to keep the receipt from the purchase, cuz they ask for it on their RMA form.
i may just buy a set of bulbs, and basically have 1 on the car and 1 backup they're only like $25/set. kinda sucky cuz they've over a yr old......and i dunno if i can find the old receipt. |
so i was at trips fav. store pickin up some stuff.
i had read on the busa board, diff members trying a diff startup sequence which the light would only turn ON after the bike was started i did it 3-4 times, and i can't figure out the proper sequence. so i left i noticed that my clock had reset. so now i plan to wire up a harness that a friend has AND put the timer in.. |
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