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Geez...where do you get all these spare parts? Anyway, I'm guessing you're going to fab the superior Suzuki part to your Honda. It looks pretty simple to me. Do the lines from the GSXR fit your bike?
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The cool thing about lines is you see where the crimp is. You can actually cut that off and reveal a nipple where the hose slide onto. |
I don't think running too much rad area is really a problem... come on
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Got her done.
Loosened the stock cooler and let it hang. http://i284.photobucket.com/albums/l...swap1Large.jpg http://i284.photobucket.com/albums/l...wap10Large.jpg I was hoping I wouldn't but I had to drain the oil. I tried using an 8mm wrench, but the bolt started stripping. Had to get a socket on them. http://i284.photobucket.com/albums/l...swap2Large.jpg http://i284.photobucket.com/albums/l...swap3Large.jpg Once the oil drains, then you can unbolt the oil lines from the engine. Left side. http://i284.photobucket.com/albums/l...swap4Large.jpg http://i284.photobucket.com/albums/l...swap6Large.jpg Right side. http://i284.photobucket.com/albums/l...swap5Large.jpg http://i284.photobucket.com/albums/l...swap9Large.jpg Luckily the O-rings look brand new. Not even smashed. http://i284.photobucket.com/albums/l...swap8Large.jpg http://i284.photobucket.com/albums/l...swap7Large.jpg Might as well wash the lines. Just tiny spot rust here and there. Maybe I'll order new ones or have them powder coated. http://i284.photobucket.com/albums/l...wap11Large.jpg http://i284.photobucket.com/albums/l...wap12Large.jpg http://i284.photobucket.com/albums/l...wap13Large.jpg http://i284.photobucket.com/albums/l...wap14Large.jpg |
Time to temporary mount the RC cooler.
http://i284.photobucket.com/albums/l...wap15Large.jpg http://i284.photobucket.com/albums/l...wap16Large.jpg The mount on the cooler is more offset than the stock one. It'll be a little closer to the right rad. http://i284.photobucket.com/albums/l...wap17Large.jpg Here's the fun tedious fun part. Bending the lines to fit. You'll be pulling them out and putting back multiple times. The right one I used a rubber mallet. I placed the right oil line on the ground with the cooler mount upward. I smacked it down with the mallet. No science there. http://i284.photobucket.com/albums/l...wap18Large.jpg http://i284.photobucket.com/albums/l...wap19Large.jpg The left side you have to twist the oil cooler line where it bolts to the cooler. I used a pair of pliers and my manly strength. Of course a vise would have made it easier. http://i284.photobucket.com/albums/l...wap29Large.jpg Once they're lined up as good as possible, get the engine side ready. http://i284.photobucket.com/albums/l...wap20Large.jpg http://i284.photobucket.com/albums/l...wap21Large.jpg The middle o-ring is what I used. I also used one smaller one to fit inside that one. Double the sealing. LOL http://i284.photobucket.com/albums/l...wap23Large.jpg http://i284.photobucket.com/albums/l...wap24Large.jpg Bolt the oil cooler lines on first, then bolt the cooler to it's brackets second, and last bolt the engine side of the oil lines. http://i284.photobucket.com/albums/l...wap25Large.jpg http://i284.photobucket.com/albums/l...wap26Large.jpg http://i284.photobucket.com/albums/l...wap27Large.jpg The right side does have a slight problem. Since the line is lowered from the oil rad being taller. http://i284.photobucket.com/albums/l...wap28Large.jpg The left side has no problem with hitting anything. http://i284.photobucket.com/albums/l...wap30Large.jpg |
Here's what a high pressure line looks like when you cut the crimp off.
http://bbs.zuwharrie.com/content/topic,88319.0.html |
Just curious... what made you think that the Jap engineers don't know how to design cooling systems?
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So why are you swapping again?
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